Plasma Solutions

Plasma Solutions

Extreme temperatures make safety the primary consideration for Thermach Plasma coating systems. The ability to run Hydrogen as a secondary gas, a built-in safety purge system, component design, and robust warnings and alarms improve safety while maintaining ease of use.

Plasma Process Controls

Plasma Process Controls

From alarm and warning settings that include automatic safety shutdown sequences to external components that send alarm feedback to the console, the AT-3010 system is designed with safety and ease of use in mind.

At the center of the system is the AT-3010 Console. CE-certified, this system features touchscreen technology, automatic start-up and shutdown sequences, an hour meter tied to an automated preventative maintenance system, and a series of built-in process alarms and warnings.

The AT-3010 features a built-in user-operated Safety Purge System that exceeds industry standards. This purge system allows a user to power up the console into a safe condition. All of the components of the system are designed so that all electrical signals and power entering and leaving the AT-3010 console during purging are deactivated to ensure that a dangerous condition prior to purging does not exist.

Using AT-1200 Powder Feeders, the AT-3010 console commands the feeders and offers closed-loop RPM feed rate control.

Plasma Torches

Plasma Torches

The SG-100 is a robust and proven plasma torch with plenty of options. This multimode torch can spray subsonic, Mach I, and Mach II - depending on hardware. Available in standard, 90 degree, and interior diameter extension configurations.

  • Easy to maintain - self-aligning assembly
  • Repeatable coatings
  • Flexible powder injection; internal or external
  • A wide variety of anode, cathode, and gas injectors to match application requirements
  • Subsonic, Mach I, and Mach II spray velocities
  • 80KW capability
  • Suitable for Production and Research
  • 2086 and 2700 extensions are available in 12 inch and 24 inch standard lengths, and custom lengths from 6 inches to 72 inches. For interior applications down to 2.5 inches choose the model 2086. For interior applications down to 1.5 inches choose the model 2700.

The 90 Degree SG-100 is robust and versatile like the standard SG-100. The difference is that the 90 Degree SG-100 has all hose connections perpendicular to the spray stream. This allows for additional flexibility for spraying both exterior and interior spray applications.

Plasma System Accessories

Plasma System Accessories

The AT-1000 Power Supply’s amperage is closed-loop controlled by the console, which monitors the voltage at the power supply and plasma torch.

Using AT-1200 Powder Feeders, the AT-3010 console commands the feeders and offers closed-loop RPM feed rate control.

The AT-2000 Arc Starter (shown) is a solid-state high-frequency ignition unit powered by the console, requires no adjustments to operate.

The AT-4100 Heat Exchanger, a 10-ton refrigerated chiller, is activated by and feeds its alarms directly to the AT-3010 console.